Dream Chaser, the so-called “mini shuttle”, is set to bring back the capability of returning experiments and equipment from the International Space Station (ISS) through Earth’s atmosphere for an eventual runway landing.
As much as the vehicle resembles NASA’s Space Transportation System, better known as the space shuttle, it’s actually based on a different NASA design. NASA’s Vehicle Analysis Branch at the Langley Research Center in Virginia originally studied the lifting body design known as the HL-20. NASA researched the vehicle for more than 15 years before transferring the research to the then Sierra Nevada corporation, now Sierra Space, in 2006.
However, in discussion with NSF, representatives from Sierra Space tell us there’s still plenty of inspiration taken from the shuttle program, particularly its thermal protection system (TPS).
Sierra Space is providing NASASpaceflight access into the build and design of the first-ever commercial spaceplane. Its current iteration of Dream Chaser is the DC-100, with the first vehicle in the fleet taking the name Tenacity.
The vehicle is covered with more than two thousand individual tiles according to the company. That’s compared to approximately 24,000 for a single space shuttle vehicle.
Part of that has to do with vehicle size. In comparison, Dream Chaser is also around ¼ the size of the orbiters. The company is also using larger tiles compared to shuttle. Each Dream Chaser tile, while slightly different in size based on its location on the vehicle, is approximately 10 by 10 inches, compared to the 6 by 6 inch tiles used by NASA.
Similar to the shuttle, each tile on the vehicle is a unique design. “[Each tile] differs in size, shape, thickness, and density,” Sierra Space said. However, they note some significant differences.
Each of the tiles on Tenacity are made of a stronger material than what was used on each of NASA’s orbiters, although still silica-based.